Mesh reinforcement is a hugely versatile
reinforcement product that is widely used for a variety of applications. It is
predominantly used as reinforcing fabric in concrete slabs; being immersed in
concrete and vastly increasing the structural rigidity of a construction. Steel
mesh reinforcement fabric has a similar coefficient of thermal expansion to
concrete, meaning that with temperature fluctuations, both concrete the steel
embedded in it expand and contract at similar rates. This makes it an ideal
material to help reinforce concrete structures. The basic reason why a steel
reinforcing material such as welded wire fabric is needed in a concrete ground
slab is because concrete has little resistance to tension. By adding fabric to
the slab, you add tensile strength, since steel is extremely strong in tension.
Therefore, when the slab shrinks or contracts or when it is subject to the
pulling, crack producing forces caused by twisting or warping, the steel
resists these tensile stresses, distributing them evenly over a large area and
helping it to hold tightly together minimizing cracks. The ideal mesh reinforcement
measurement is a 13 x 13 mm x 19 gauge (1 mm) welded mesh. Although meshes of
18-22 gauge can be used, 19 gauge will prove to be the best from a practical
point of view. In colder, less humid climates, it may be used un galvanized; in
semi-tropical or tropical it will need to be galvanized. A specification for
welded mesh reinforcement is initially a rod used in the manufacture of welded
wire mesh is a low carbon content rimming steel with the carbon concentrated in
the center. The rod used in the manufacture of the wire mesh is hard-drawn from
'X' size down to 19 gauge (1 mm), hot rolled passed through stearate soap and
then welded. It is then passed through the galvanizing process.
Keep in mind with reference to using galvanized
materials in the construction before casting is applicable at this stage. The
reason for care is that it may be possible to build in a fault into the hull
through the interaction of the zinc on the mesh and the remaining steel, in the
moisture of the setting mortar, causing hydrogen bubbles between the mortar and
the steel, and reducing bond between the mortar and steel; galvanized mesh reinforcement
which has been exposed to weather for some time prior to use may have less
effect on the structure. As a precaution, by adding 300 parts per million by
weight added to the casting water, of chromium trioxide (chromic oxide) the
problem can be negated. Chromium trioxide must be handled with caution as it is
highly toxic to the skin and especially to the eyes. The crystals must be kept
from moisture until they are actually added to the mixing water. Other mesh reinforcement types which may be used are hexagonal mesh and, to a lesser
extent, woven square mesh. Classification societies may need evidence of how
the alternate meshes are used, in what direction they lay, and the combination
of meshes that can or may be used. Using expanded mesh in certain forms of
construction may also be acceptable but is rarely employed other than in a
construction using molds. In many locations, building codes specific to your
location will help you decide what reinforcement mesh you require.
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